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Why AED/RGD resistant is so important for the oil and gas seals?

Why AED/RGD resistant is so important for the oil and gas seals?

  • December 09. 2025

AED (Anti-Explosive Decompression) / RGD (Rapid Gas Decompression) resistance is a critical property for oil and gas seals because it prevents catastrophic failure, ensures safety, and maintains operational integrity in high-pressure gas environments. 

 

Mechanism of Failure 

In oil and gas applications, seals are frequently exposed to high-pressure gas (such as methane, CO2, and H2S) for extended periods.

 

Gas Permeation: The high-pressure gas permeates the elastomeric seal material, filling microscopic voids within its molecular structure. This can cause the seal to swell, which is not necessarily damaging in itself.

 

Rapid Decompression: If the external system pressure is suddenly or rapidly reduced (e.g., during equipment shutdown, pressure testing, or system trips), the gas trapped within the seal material tries to escape quickly.

 

Internal Damage: The rapid expansion of the trapped gas creates internal pressure that can form micro-bubbles, fissures, or cracks, causing the seal to rupture from the inside out. This damage may not be immediately visible on the surface but leads to total seal failure. 

 

Importance in Oil and Gas 

  • The ability of a seal to resist this phenomenon is vital for several reasons: 
  • Safety: RGD failure can lead to sudden, uncontrolled leaks of high-pressure, potentially flammable or toxic, gas. This poses severe safety hazards to personnel and equipment.
  • Reliability: Seals without AED/RGD properties are prone to failure under normal operating conditions where pressure cycles are common. Using resistant materials ensures consistent, reliable sealing performance, even during sudden pressure changes.
  • Operational Efficiency: Seal failures cause unexpected and costly downtime for maintenance and repairs, resulting in significant production losses. AED/RGD-rated seals increase the longevity and durability of equipment in demanding environments, reducing the need for frequent replacements.
  • Compliance: The use of AED/RGD-resistant materials is often a requirement for compliance with stringent industry standards and certifications, such as NORSOK M710, NACE TM0297, and ISO 23936-2. 

 

JST has different AED/RGD compounds available, like the HNBR, FKM (Viton) and FFKM are specifically engineered and tested to meet these RGD resistance standards, providing the necessary protection against this failure mechanism in critical oil and gas applications, includes the FS seals, P seals, S seals, T seals, RGD/AED orings, LDS packing, Dovetail seals, Metal End Cap Seals, etc.

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